Contact Us
How to Optimize Small Warehouse Layouts with Space-Saving Paper Cushion Machines

How to Optimize Small Warehouse Layouts with Space-Saving Paper Cushion Machines

In the world of e-commerce and 3PL fulfillment, space is money. Small to medium-sized warehouses often struggle with balancing high-volume output and limited floor space. While sustainable paper packaging is the preferred choice for modern brands, traditional bulky machines can clutter packing stations.


At LockedPaper, we specialize in compact, high-efficiency solutions. Here are three practical ways to integrate paper cushion systems into your limited warehouse footprint.


1.The Under-Table Hidden Layout: Zero Floor Space Required

For facilities where every square inch of the aisle must remain clear, the under-table configuration is the ultimate solution.


How it works: The machine is mounted on an Under-Table Bracket or stand, with the paper outlet feeding directly through a slot in the workbench.


Featured Model: Our LP-C2 Wide Paper Cushion System and LP-HA Automatic Wrap System both offer dedicated under-table stand options.


Benefit: This layout keeps the desktop clean for labeling and box assembly while providing instant access to high-speed cushioning (up to 72m/min for LP-C2).


how-to-optimize-small-warehouse-layouts-with-space-saving-paper-cushion-machines-1.jpg


2.Side-Bench Integration: Ergonomic Fluidity

If your operators work in single or double packing cells, placing the machine at the side of the bench ensures a seamless workflow.


How it works: Using a Table Stand or Swivel Arm Stand, the machine is positioned at shoulder height to the side of the operator.


Featured Model: The LP-V1 Paper Void-Fill System is incredibly compact  and features a bladeless design for maintenance-free operation.


Benefit: Minimizes operator movement, reducing fatigue and increasing packages-per-hour (PPH).


how-to-optimize-small-warehouse-layouts-with-space-saving-paper-cushion-machines-2.jpg


3.Mobile & Flexible Stations: On-Demand Scalability

Warehouse needs change during peak seasons. Fixed equipment can become a bottleneck.


How it works: Equip your machines with a Floor Stand on Casters.


Benefit: High equipment utilization and the ability to reconfigure your floor plan without downtime.


how-to-optimize-small-warehouse-layouts-with-space-saving-paper-cushion-machines-0.jpg


4.Practical Tips for Small Warehouse Success

·  Choose Compact "Bladeless" Technology: Machines like the LP-V1 or LP-IB500 Pro use innovative tearing or compression tech instead of heavy cutting blades, making them lighter and easier to fit into tight corners.


·   Strategic Material Storage: Use our fanfold paper or large-roll consumables (up to 300mm diameter) to reduce replenishment frequency.


· Standardize Your Fasteners: Look for machines with standardized fasteners for simplified maintenance in tight spaces.


About BJT Pack Group


BJT Pack Group specializes in sustainable protective packaging solutions through its LockedAir air cushion system and LockedPaper paper cushioning system. With global R&D and localized service teams across the United States, Germany, Australia, Japan, and China, we deliver fast support, reliable supply, and innovative packaging technologies to customers worldwide.


Leave a Message
Email us with any questions or inquiries or use our contact data. We would be happy to answer your questions.
We use cookies to offer you a better browsing experience, analyze site traffic and personalize content. Part of the tracking is necessary to ensure SEO effectiveness,
By using this site, you agree to our use of cookies. Visit our cookie policy to learn more.
Reject Accept