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The Four Operational Pressures of PPWR 2026

The Four Operational Pressures of PPWR 2026

To pass upcoming audits, companies must address four key pressures that traditional certificates often overlook:  


1.Rising Risk of Overpackaging: Regulators are increasingly targeting uncontrolled void ratios in shipping cartons.  


2.Significant Uncertainty: Audit teams may reclassify complex or multi-layer structures as "non-recyclable," regardless of existing certifications.  


3.Operational Scalability: Businesses struggle to balance mandatory compliance with the high-speed demands of modern fulfillment.  


4. Single-Material Requirements: Mixing plastic air pillows with paper cartons creates material incompatibility, leading to higher Extended Producer Responsibility (EPR) fees


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The BJT Engineering Approach: Three Pillars of Compliance  

We help you move beyond certificates by focusing on the actual engineering of your packaging workflow.  


1. Single-Material Structures for Easy Recycling  

Compliance is simplified when the entire parcel is designed for a single-stream recycling process.  


LockedPaper® Solutions: By utilizing our 100% recyclable paper-based systems, you ensure your packaging remains within a clear recycling pathway.  


Mono-Material Sealing: Our EG100 Electric Water-Activated Tape (WAT) Dispenser creates a molecular bond with the carton fibers. This turns the entire parcel into a secure, tamper-evident, and fully recyclable single-material unit.  


2. Eliminating Overpackaging with Controlled Void-Fill  

PPWR compliance requires eliminating excessive material use at the engineering level.  


LP-V3 Volume Optimization: Our LP-V3 Paper Void-Fill System utilizes a unique "V" shape folding technology that reduces paper consumption by 30%.  


Industrial Speed: Despite its focus on material reduction, the LP-V3 delivers a high output speed of 75m/min, ensuring your fulfillment line remains efficient.  


3. Controlling EPR Costs via Design  

Higher recycling difficulty directly leads to higher EPR fees.  


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End-to-End Solutions: Controlling the entire process—from void fill to cushioning to final sealing—guarantees a compliant result that reduces long-term operational costs.

BJT Pack Group

https://www.lockedair.com/

info@lockedair.com


Providing innovative Sustainable Packaging Solutions:

LockedAir Air Cushion System

LockedPaper Paper Cushion System

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